How to Cut Screws

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How to cut a screw shorter

How to cut screws shorter – Home repairs might get complicated if the screws you have are too lengthy for the job! You can always stop what you’re doing and go to the hardware shop to get smaller screws, but this might be problematic if you’re in the middle of a job. Screw ends cannot be left sticking out, and the simplest way is to cut them using a wire stripper. Most people are unaware that wire strippers, often known as wire cutters, can successfully cut screws! You may save time and money by measuring, adjusting, and cutting screws using a wire remover. If you’ve trimmed a screw as far as you can and it’s still too long, consider putting a nut to it.

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Measuring Your Screw

Make a pilot hole on the surface of your project.

1. Make a pilot hole on the surface of your project. Never drill a screw into a solid surface. Drilling a pilot hole prevents splitting and buckling and makes determining if your screw is indeed too long simpler! To drill a pilot hole, use a drill bit that is one size smaller than the actual screw size. Then, drill all the way down to where you intend to insert your screw.
Use a drill bit one size larger than the screw head if you want your screw to be flush with the board. Drill only approximately 18 inch (0.32 cm) into the wood.

how to cut screws
Insert the screw through the hole.

2. Insert the screw through the hole. Insert the screw into the pilot hole with a drill or a screwdriver. For softer woods and delicate applications, like as antique furniture, a screwdriver is preferable. For hardwood and metal, use a drill.

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Check that the screw is completely buried into the pilot hole.

3. Check that the screw is completely buried into the pilot hole. You won’t obtain an accurate measurement if your screw isn’t fully inserted. Check that the screw is securely fastened. The screw head should be level with or slightly below the surface of your object.
Drill carefully; if you peel the screw, it will be nearly impossible to remove.

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Examine the backside of your project to determine if the screw is protruding.

4. Examine the backside of your project to determine if the screw is protruding. Examine the opposite side of your project’s surface. If you can see or feel the tip of the screw coming out, the screw is too long and must be trimmed to fit. You don’t need to remove the screw from the surface; instead, use a wire stripper to cut it right there. [1]

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Cutting the Screw

shorten a screw
Align the printed side of the wire remover with the screw.

1. Align the printed side of the wire remover with the screw. Wire strippers feature one side with dimensions and one side that is blank. The sharper end of the blade is on the side with measurements, thus cut with the screw put into the printed side. The tip of the screw should protrude from the blank side. [2]
If you wish to strip screws, you’ll need a high-quality wire stripper. Lower quality pairs, particularly those offered in tool sets, are insufficient for the purpose.

how to cut a screw
Find the appropriate hole size on your wire remover.

2. Find the appropriate hole size on your wire remover. Wire strippers come in a variety of hole diameters. Choose one that snugly fits your screw but does not require it to be driven in. If the hole is too large, the screw may simply bend rather than be cut. You won’t be able to obtain a tight cut if it’s too little. [3]

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Apply pressure to the project surface with the wire remover.

3. Apply pressure to the project surface with the wire remover. Slide the wire stripper over the screw until the printed side is flush with the underside of your project surface. The screw tip and the wire remover should be on the same side of the surface. [4]

how to cut a screw shorter
Squeeze the wire stripper until the screw’s head pops off.

4. Squeeze the wire stripper until the screw’s head pops off. To cut the screw, tightly press the wire remover until the end of the screw falls out. It’s fine to pinch the wire remover a few times, but avoid jiggling it. You’ll end up with a crooked cut. [5]
If you’re having difficulties cutting the screw, squeeze the wire strippers three or four times. If you’re not making any headway, go on to the next smaller hole.

Finishing the Screw

what can i use to cut a screw
Remove any extra screw length.

1. Remove any extra screw length. If you can cut the screw again, go ahead and do it! It’s permissible to make a second cut if certain wire strippers are difficult to line up properly with a surface.
If you’re having trouble getting to the rear of the screw with your wire strippers, try a reciprocating saw with a long bimetal blade. The saw will cut with a smooth edge and no sharp edges.

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The screw’s tip should be sanded down (optional).

2. The screw’s tip should be sanded down (optional). If the remaining screw tip is approximately level with the surface but still a touch rough, smooth it off using a sander and coarse paper. Sandpaper with a grit of 40 to 50 should suffice. Sharp edges might harm a sander, so use caution. [6]

  • If you don’t have a sander, try sanding a sanding block with heavy duty sandpaper (the sort with a material backing). It’s a good idea to run it over the screw tip a couple times. [7]
  • It’s easier to sand down several screws with a grinder or drill with a grinding tip. This will save you time and effort.
how to cut screws to size
For longer screws, add a nut (optional).

3. For longer screws, add a nut (optional). If you can’t reduce a longer length of screw any more, use a nut with the same thread size to keep it in place and prevent snagging. Simply use a wrench to keep it snugly in place. [8]
Screw end caps, also known as thread coverings, are an option. Because they are soft and flexible, they are easy to slide over the exposed end of your screw.

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Can you cut screws shorten?

In most cases, all you need is a pair of heavy-duty pliers or wire cutters, such as linesman’s pliers, diagonal pliers or flush-cutting pliers. Simply nip off the end of the screw to the desired length. Be aware, though, that the main part of the screw and/or the cut-off tip may go flying once the pliers break through.

What is the best tool to cut a screw?

A reciprocating saw mimics the action of a handsaw, but its powerful motor makes cutting screws and other metal fasteners almost effortless. This is another versatile tool, and with the right blade, it is capable of cutting wood, plastic, and composites.

How do you cut a screw shorter without damaging threads?

The best way to shorten a bolt is to thread a nut equal in size to the hexagon of the bolt. This is a 7/16-inch hex head. Having the same sized hex allows the bolt to mount perfectly square in the bed of the chop-off saw.

How do you cut a multi length screw?

Use one pair of pliers to hold the side of the screw you want to use. Hold this side tightly. Use the other pair of pliers to grab the end of the part you want to remove. Wiggle the end of the screw up and down and side to side with the pliers until the piece breaks off.

Will a multi tool cut through screws?

Tips for Cutting Metal With Your Oscillating Tool

With an oscillating power tool like the 20V Maxlithium Sonicrafter Oscillating Multi-tool, you can cut through metal with no problem.

Can wire cutters cut screws?

Wire cutters have a pair of beveled blades that either strike against each other or bypass each other for a shear cut. The first type — sometimes called anvil cutters — are best for cutting nails and screws.

Can a reciprocating saw cut screws?

Reciprocating saws fitted with the correct metal cutting blade make easy work of sawing through bolts, rods, rebar, pipes, profiles, and nails in stud work.

What kind of hand saw cuts metal?

Hack Saw. The hack saw is the most common hand saw used to cut metal. The hack saw’s most recognizable characteristic is a rigid, C-shaped frame attached to a pistol grip handle. A thin, slightly flexible blade runs across the open portion of the hack saw’s frame.

Can a Dremel cut through a screw?

A Dremel is a great tool for cutting small metal objects like screws, and the small cutting discs that the Dremel offers are perfect for this.

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Can I cut a bolt with a hacksaw?

A hacksaw is preferable, especially for larger bolts. After the bolt is cut, use a fine or medium metal file to very lightly, very gently file any excess metal off of the rim of the cut. You are only interested in removing any larger pieces.

What’s a breakaway screw?

A breakaway screw or machine breakaway screw is a type of screw that has unthreaded breaks at every ¼” of its threads. It is the screw commonly used for attaching knobs and pulls to cabinet drawers, cabinet doors, and other furniture.

How do you shorten a bolt length?

Drill a hole horizontally through the board the same diameter as the bolt you plan to cut. Screw a nut on the bolt, then slide the bolt through the hole in the board. Thread another nut on the bolt, and use a wrench to tighten it up against the board. Use a hacksaw to cut the bolt to length.

Can a hacksaw cut metal?

A hacksaw is mainly used for cutting thin metal such as aluminum, brass, steel, or copper. Hacksaws are also used for cutting plastics such as PVC, PEX, or ABS on pipes or on sheet goods made of PVC, polystyrene, and more. A hacksaw should not be used for cutting wood or stone

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